Wholesale Soft Foam

Image SKU Dimensions Thickness Roll/Bndl
Price/Bundle
1 5
Add To Cart
1/2 x 8 x 8 PH-546115 8" x 8" 1/2" 216
$212.06 $206.17
1/2 x 12 x 12 PH-546131 12" x 12" 1/2" 96
$144.74 $140.72
1/2 PH-546101 24" x 72' 1/2" 1
$222.71 $216.53
1 x 6 x 6 PH-546119 6" x 6" 1" 96
$100.99 $98.18
1 x 12 x 12 PH-546133 12" x 12" 1" 48
$145.73 $141.68
1 x 12 x 12 PH-546121 12" x 12" 1" 48
$139.39 $135.51
1 PH-546103 12" x 36' 1" 1
$111.70 $108.60
1 x 24 x 24 PH-546135 24" x 24" 1" 12
$132.11 $128.44
1 x 24 x 24 PH-546123 24" x 24" 1" 12
$129.10 $125.51
1 PH-546105 24" x 36' 1" 1
$217.26 $211.22
1 PH-546107 36" x 36' 1" 1
$322.79 $313.82
2 x 12 x 12 PH-546137 12" x 12" 2" 24
$135.49 $131.72
2 x 12 x 12 PH-546125 12" x 12" 2" 24
$129.59 $125.99
2 PH-546109 12" x 18' 2" 1
$111.01 $107.93
2 x 24 x 24 PH-546139 24" x 24" 2" 6
$122.73 $119.32
2 x 24 x 24 PH-546127 24" x 24" 2" 6
$126.23 $122.72
2 PH-546111 24" x 18' 2" 1
$216.23 $210.22
3 x 12 x 12 PH-546129 12" x 12" 3" 16

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Soft Polyurethane Foam for Deeper Cushioning

Soft polyurethane foam compresses around delicate and irregularly shaped products, providing more cushion depth than thin polyethylene wrapping foam. Sheets support repeat-size packing, while rolls let packers cut longer or custom sections.

Choose Sheets or Rolls by Packing Pattern

Format Best suited to Packing advantage
Soft foam sheets Repeat-size products, layering and fitted cavities Consistent dimensions with no cutting step
Soft foam rolls Long parts, mixed sizes and custom wraps Flexible sheet length and less size-specific inventory

Thickness Controls Compression and Clearance

Thinner soft foam adds gentle separation where carton space is limited. Thicker foam can conform around deeper contours and provide more working cushion, but it also needs enough clearance to recover after compression. Select thickness from product weight, fragility, shape and the available space between the item and outer carton. In a fitted cavity, leave uniform foam around the load rather than relying on one thick section.

Use soft foam to support the product without creating concentrated pressure on delicate controls, connectors or finishes. It can fill small spaces, but large carton voids may be more efficiently controlled with dedicated blocking or void fill. Test reuse before each cycle because compression set, tears and contamination can reduce protection.

Frequently Asked Questions

How is soft foam different from thin wrapping foam?

Soft polyurethane foam provides deeper, more compressible cushioning; thin polyethylene foam is often used mainly for surface separation.

Should I choose sheets or rolls?

Sheets suit repeat dimensions; rolls provide flexible lengths for changing product sizes.

Can soft foam be reused?

It may be reused when it remains clean, resilient and free from tears or permanent compression.

Does thicker foam always protect better?

No. Thickness must work with product weight, foam compression and the clearance inside the package.

Need Deeper Foam Cushioning?

We can help compare polyurethane foam thickness, format and fit for your product.

Contact Packaging HERO