Corrugated Sheets & Pads

Pallet Sheets & Layer Pads for Load Separation & Product Protection

Pallet sheets and layer pads create flat separation surfaces between products, pallet layers, or the load and pallet, with corrugated, plastic, honeycomb, and chipboard options for different applications.

How to Choose

1. Match sheet length and width to the pallet, product layer, or package.

2. Choose material based on stiffness, thickness, moisture exposure, and reuse expectations.

3. Evaluate corrugated wall construction when load or stacking demands increase.

4. Use the sheet as part of a complete palletization system rather than as the sole load-securement method.

Choosing Pallet Sheets & Layer Pads

Layer sheets are used throughout palletizing and warehouse operations to separate tiers, create a cleaner pallet base, protect the top of a load, or add flat support between products. Material choice should reflect the job: corrugated, chipboard, honeycomb, and plastic corrugated behave differently under load and around moisture. They should be treated as one part of the complete load-stability and protection system. Use corrugated sheets for layer separation, top protection, pallet-bottom separation, and general packaging applications.

Pre-cut layer pads help separate stacked products or reinforce selected packages. Honeycomb panels provide a thicker paper-based structure for selected cushioning, spacing, and load applications. Choose other sheet materials when the application benefits from a thinner paperboard or plastic corrugated construction. Use the current product table and individual item details to confirm available sizes, materials, quantities, and specifications for the exact item you are considering.

Frequently Asked Questions

What are pallet layer pads used for?

They separate product layers, provide top or bottom protection, and can add flat support between stacked items.

What materials are available?

The hub includes corrugated, plastic corrugated, honeycomb, and chipboard sheet or pad options.

Do layer pads stop a pallet load from shifting?

They can contribute to load organization, but securement depends on the entire palletization system, including wrapping, strapping, friction, load pattern, and handling.