Wholesale Convoluted Foam Sets
Image SKU Dimensions Material Sets/Case
Price/Case
1 5
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6 x 6 x 2 PH-547109 6" x 6" Charcoal 64
$215.19 $215.19
8 x 6 x 2 PH-547111 6" x 8" Charcoal 48
$181.11 $181.11
10 x 10 x 2 PH-547101 10" x 10" Pink Anti-Static 24
$151.53 $151.53
10 x 10 x 2 PH-547113 10" x 10" Charcoal 24
$117.65 $117.65
12 x 12 x 2 PH-547103 12" x 12" Pink Anti-Static 24
$216.83 $216.83
12 x 12 x 2 PH-547115 12" x 12" Charcoal 24
$165.71 $165.71
16 x 16 x 2 PH-547105 16" x 16" Pink Anti-Static 12
$193.73 $193.73
16 x 16 x 2 PH-547117 16" x 16" Charcoal 12
$147.53 $147.53
24 x 24 x 2 PH-547107 24" x 24" Pink Anti-Static 6
$217.29 $217.29
24 x 24 x 2 PH-547119 24" x 24" Charcoal 6
$165.24 $165.24
24 x 36 x 2 PH-547121 36" x 24" Charcoal 9
$364.05 $364.05

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Convoluted Foam Sets for Conforming Cushion Support

Convoluted foam uses a raised peak-and-valley profile to contact products at many flexible points. Paired foam sets conform around irregular shapes, help hold items between opposing cushions and reduce the need for a precisely cut cavity.

Charcoal and Anti-Static Sets Serve Different Needs

Foam type Primary use Important limitation
Charcoal convoluted foam General cushioning, presentation and repeated access Do not assume electrical properties
Pink anti-static convoluted foam Cushioning compatible charge-sensitive items Anti-static performance is not static shielding

Size the Set Around the Product and Container

Choose a footprint that supports the complete product without forcing edges beyond the foam. The opposing profiles should compress enough to stabilize the item while retaining working cushion. Too much compression can create pressure points and reduce impact protection; too little can allow the product to move. Confirm that the container lid closes evenly rather than bowing against an overfilled foam set.

Convoluted sets are useful in reusable cases, sample kits and cartons where products vary slightly in shape. Protect sharp projections before closing the package, and verify that controls or delicate features are not bearing the load. For anti-static versions, compare documented electrical data and use the foam within the complete ESD-control plan.

Frequently Asked Questions

Why use convoluted instead of flat foam?

The raised profile conforms around varied shapes and creates multiple flexible contact points.

Should the peaks be compressed completely?

No. The foam should stabilize the product while retaining enough resilience to cushion it.

Can convoluted foam be used in reusable cases?

Yes, provided it remains resilient, securely positioned and appropriate for the product.

Does pink convoluted foam provide shielding?

No. Verify and add the shielding enclosure required by the component's ESD specification.

Need a Conforming Foam Set?

We can help match foam footprint, compression and material type to your product and case.

Contact Packaging HERO