Wholesale Foam Corners & Edge Protectors
| Image | SKU | Dimensions | Thickness | Pieces/Case |
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PH-549109 | 3" x 24" x 3" | 3/4" | 150 |
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PH-549103 | 3" x 3" x 3" | 3/4" | 1000 |
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PH-549101 | 3 3/4" x 3 3/4" x 3 3/4" | 3/4" | 400 |
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PH-549107 | 4 1/2" x 4 1/2" x 6 3/8" | 3/4" | 500 |
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PH-549105 | 4" x 4 7/8" x 3 1/4" | 1 1/4" | 320 |
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Molded expanded-polystyrene protectors place firm cushioning where products most often need spacing from the outer carton. Corner pieces support multiple faces at once, while edge channels extend protection along a longer side. Match the internal protector geometry to the product corner or edge. An undersized cavity can create concentrated pressure or fail to seat fully; an oversized cavity can shift during handling. Protector thickness determines the spacing between the product and carton, so include the installed protectors when calculating the required box dimensions. Check that every protector remains seated while the product is loaded into the carton. Support corresponding corners and edges consistently so the product remains centered. The carton should close without crushing the protectors, and open areas may still require blocking or surface protection. Test the complete pack because product weight, drop orientation and protector placement all affect performance. Use corners for localized three-face protection and edge channels for longer continuous sides. It should seat securely without forcing, distorting or concentrating pressure on the product. Yes. Measure the product with all protectors installed before selecting the carton. Not always. Open faces, fragile surfaces or remaining voids may need additional protection. We can help compare product geometry, protector spacing and finished carton dimensions.Foam Corner and Edge Protection for Defined Impact Zones
Corners and Edges Solve Different Fit Problems
Protector style
Coverage
Best suited to
Molded corner
Three adjoining faces at a product corner
Frames, equipment and rectangular products needing corner spacing
Edge protector
A continuous section along one edge
Panels, doors, signs and long product sides
Fit the Cavity Before Choosing the Carton
Frequently Asked Questions
Should I choose corner pieces or edge protectors?
How tight should a foam corner fit?
Do protector dimensions affect box size?
Do corners eliminate the need for other cushioning?
Need a Better Corner or Edge Fit?