Padded Kraft & White Mailers and Envelopes

Sizing Note: All dimensions shown below are outside dimensions. Be sure to allow additional room for the thickness of your product when selecting a mailer size.
Image SKU Dimensions Part Number Style Mailers/Case
Price/Case
1 5 10
Add To Cart
4 x 8 PH-251101 4 x 8" #000 Padded Mailers 500
$172.46 $167.67 $163.14
5 x 10 PH-251103 5 x 10" #00 Padded Mailers 250
$100.79 $97.99 $95.34
6 x 10 PH-251107 6 x 10" #0 Self-Seal Padded Mailers 250
$114.50 $111.32 $108.31
6 x 10 PH-251109 6 x 10" #0 Self-Seal Padded Mailers 25
$23.09 $22.44 $21.84
6 x 10 PH-251111 6 x 10" #0 Self-Seal Padded Mailers 250
$144.70 $140.68 $136.88
6 3/4 x 10 7/8 PH-251185 6 3/4 x 10 7/8" #0 Curby Mailer™ 80
$69.71 $67.78 $65.95
6 x 10 PH-251113 6 x 10" #0 Self-Seal Padded Mailers 25
$17.87 $17.38 $16.91
7 1/4 x 12 PH-251117 7 1/4 x 12" #1 Self-Seal Padded Mailers 100
$51.81 $50.38 $49.01
7 1/4 x 12 PH-251119 7 1/4 x 12" #1 Self-Seal Padded Mailers 25
$29.99 $29.15 $28.36
7 1/4 x 12 PH-251121 7 1/4 x 12" #1 Self-Seal Padded Mailers 100
$69.47 $67.54 $65.72
7 1/4 x 12 7/8” #1 Recycled Paper Padded Curby Mailer PH-251187 7 1/4 x 12 7/8" #1 Curby Mailer™ 80
$78.37 $76.19 $74.14
7 1/4 x 12 PH-251123 7 1/4 x 12" #1 Self-Seal Padded Mailers 25
$21.30 $20.71 $20.15
8 1/2 x 12 PH-251127 8 1/2 x 12" #2 Self-Seal Padded Mailers 100
$78.39 $76.21 $74.15
8 1/2 x 12 PH-251129 8 1/2 x 12" #2 Self-Seal Padded Mailers 25
$22.57 $21.94 $21.35
8 1/2 x 12 PH-251131 8 1/2 x 12" #2 Self-Seal Padded Mailers 100
$76.20 $74.08 $72.08
8 1/2 x 12 PH-251133 8 1/2 x 12" #2 Self-Seal Padded Mailers 25
$24.46 $23.78 $23.14
8 1/2 x 14 1/2 PH-251137 8 1/2 x 14 1/2" #3 Self-Seal Padded Mailers 100
$85.77 $83.39 $81.14
8 1/2 x 14 1/2 PH-251139 8 1/2 x 14 1/2" #3 Self-Seal Padded Mailers 25
$27.74 $26.97 $26.24
8 1/2 x 14 1/2 PH-251141 8 1/2 x 14 1/2" #3 Self-Seal Padded Mailers 100
$86.09 $83.69 $81.43
8 1/2 x 14 1/2 PH-251143 8 1/2 x 14 1/2" #3 Self-Seal Padded Mailers 25
$28.13 $27.35 $26.61
9 1/2 x 14 1/2 PH-251147 9 1/2 x 14 1/2" #4 Self-Seal Padded Mailers 100
$80.97 $78.72 $76.59
9 1/2 x 14 1/2 PH-251149 9 1/2 x 14 1/2" #4 Self-Seal Padded Mailers 25
$26.51 $25.78 $25.08
9 1/2 x 14 1/2 PH-251151 9 1/2 x 14 1/2" #4 Self-Seal Padded Mailers 100
$92.60 $90.03 $87.59
9 1/2 X 11 3/8 PH-251189 9 1/2 X 11 3/8" #2 Curby Mailer™ 80
$87.79 $85.35 $83.04
9 1/2 x 14 1/2 PH-251153 9 1/2 x 14 1/2" #4 Self-Seal Padded Mailers 25
$27.13 $26.38 $25.66
10 1/2 x 16 PH-251157 10 1/2 x 16" #5 Self-Seal Padded Mailers 100
$93.19 $90.60 $88.15
10 1/2 x 16 PH-251159 10 1/2 x 16" #5 Self-Seal Padded Mailers 25
$42.01 $40.85 $39.74
10 1/2 x 16 PH-251161 10 1/2 x 16" #5 Self-Seal Padded Mailers 100
$108.61 $105.60 $102.74
10 1/2 x 16 PH-251163 10 1/2 x 16" #5 Self-Seal Padded Mailers 25
$33.70 $32.76 $31.88
12 1/2 x 19 PH-251165 12 1/2 x 19" #6 Padded Mailers 50
$74.83 $72.75 $70.78
12 1/2 x 19 PH-251167 12 1/2 x 19" #6 Self-Seal Padded Mailers 50
$66.14 $64.31 $62.57
12 1/2 x 19 PH-251169 12 1/2 x 19" #6 Self-Seal Padded Mailers 25
$37.86 $36.81 $35.81

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Kraft and White Padded Mailers for Everyday Shipping

Paper padded mailers add a cushioning layer around compatible books, documents, media, samples and small parts. Fiber-padded, self-seal and recycled-paper constructions support different packing methods, while kraft and white exteriors provide different presentation and labeling surfaces. Choose the padding, size and closure before choosing color or case quantity.

Choose Padding and Closure Together

Traditional fiber-padded mailers provide a flexible protective layer and may use tape or staples for closure. Self-seal styles add an adhesive flap for faster packing, while Curby™ options use recycled paper with honeycomb cushioning. Select the construction that fits the product and the steps available at the packing station.

For adhesive closures, keep the contact area clean, dry and free of product pressure. When tape or staples are used, place them so they secure the flap without contacting the contents. None of these closure methods makes an overfilled or damaged mailer suitable for shipment.

Size for the Packed Product, Not the Flat Footprint

Displayed dimensions are outside measurements. Measure the complete product, including sleeves, inserts and edge protection, and allow loading clearance. The flap should close flat without stretching the side seams or pressing corners into the paper exterior.

Padded mailers remain flexible. Use a corrugated mailer when the product needs bending control, stronger edge support or greater crush protection. Add moisture or puncture protection when the route exposes the package to risks the chosen paper construction cannot manage.

Paper Padded Mailer Selection Guide

Decision Useful Choice Verify
Fiber padded Routine protection in a flexible paper mailer Product edges and closure method
Self-seal The packing station needs an adhesive closure Clean flap and full seal contact
Curby™ recycled paper Honeycomb paper cushioning fits the program Product fit and local recovery
Kraft or white exterior Presentation or label contrast differs Size and protection first

Padded Mailers FAQs

Are padded-mailer dimensions inside or outside?

They are outside measurements, so allow room for product thickness and the cushioning layer.

What is the difference between fiber-padded and Curby™ mailers?

Fiber-padded styles use fiber cushioning, while Curby™ uses a recycled-paper honeycomb structure.

Do all padded mailers have self-seal closures?

No. Some use self-seal flaps, while others may be taped or stapled closed.

When should I use a corrugated mailer?

Choose corrugated when the product needs rigidity, edge support or stronger crush protection.

Need Help Choosing Padded Mailers?

Packaging HERO can help you compare padded mailer size, fiber or honeycomb cushioning, closure and product protection.

Contact Packaging HERO