All Paper Bubble Mailers

Sizing Note: All dimensions shown below are outside dimensions. Allow additional room for the thickness of your product when selecting a mailer size.

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All-Paper Cushioned Mailers for Lightweight Product Protection

All-paper cushioned mailers use a kraft paper exterior and a raised kraft paper lining to add protection without a plastic cushioning layer. The flexible format can suit books, documents, media, samples and compatible small parts. Choose the mailer from the packed product's dimensions, edges and sensitivity to bending, moisture and impact.

Use Paper Cushioning for Compatible Products

The paper lining helps separate the product from routine surface contact and handling. Because the mailer remains flexible, it is best for products that can tolerate some bending and do not place sharp or concentrated pressure on the seams. Cover exposed hardware and corners before loading.

Use a corrugated mailer when the product needs rigid edge support, bending control or greater crush protection. Paper cushioning adds a protective layer, but the completed package still has to match the product and distribution route.

Allow for Thickness and Moisture Exposure

The listed measurements are outside dimensions. Measure the product at its thickest point and allow room for loading, the cushioned lining and a flat closure area. Too little clearance can strain the paper and seams, while excessive space can let the product shift inside the mailer.

These mailers are described as water-resistant, not waterproof. Add a separate moisture barrier when the contents cannot tolerate rain, spills or prolonged humidity. The paper construction is positioned for curbside recycling, although acceptance can vary by local program and the condition of the used package.

All-Paper Cushioned Mailers FAQs

What provides the cushioning?

A raised kraft paper lining creates the internal cushioning structure.

When should I use a corrugated mailer instead?

A corrugated mailer is better when the product needs a rigid shape, reinforced edges or greater resistance to compression.

Are all-paper cushioned mailers waterproof?

No. They are described as water-resistant, so moisture-sensitive contents may need another barrier.

Can these mailers go in curbside recycling?

They are positioned for curbside recycling, but local acceptance and package condition still matter.

Need Help Choosing All-Paper Cushioned Mailers?

Packaging HERO can help you compare all-paper mailer size, product fit, moisture exposure and protection needs.

Contact Packaging HERO