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Bubble Products
Cushioning and Void Fill Packing Products
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Bubble Products
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Foam Products
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Kraft Paper
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Loosefill
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Cushion Pads
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VCI Paper
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Vermiculite
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Product cushioning helps control movement, separate surfaces, fill unused carton space, and add protection around products during handling and distribution. Packaging HERO carries air-cell cushioning, foam, kraft paper, loose fill, cushion pads, VCI paper, and other materials for different product shapes and protection requirements. Rolls, bags, pouches, and anti-static formats for wrapping, separation, and void-fill applications. Rolls, sheets, pouches, cohesive foam, corner protection, soft foam, convoluted foam, and anti-static options. Sheets, rolls, butcher paper, freezer paper, waxed paper, newsprint, and other specialty paper formats. Starch-based and polystyrene loose-fill materials for filling irregular voids around compatible products. Pre-cut cushioning pads for layering, separation, and surface protection in compatible packages. Corrosion-inhibiting paper products in standard, waxed, heavy-duty, multi-metal, and selected Mil-Spec variants. 1. Identify the main risk. Movement, impact, abrasion, surface marking, compression, moisture, static, and corrosion require different protective strategies. 2. Match the material to the product surface. Soft foam and paper can help separate delicate finishes, while air-cell materials and thicker foam add different cushioning behavior. 3. Control movement inside the carton. Cushioning should support the product and limit excessive movement without compressing it so tightly that the protection is defeated. 4. Test the complete package. Box strength, product weight, drop exposure, void space, cushioning placement, closure, and distribution conditions all affect performance. Void fill occupies open space so a product does not migrate freely inside a carton. Cushioning is selected to manage contact, shock, vibration, abrasion, or compression around the product. Some materials can do both jobs, but the package should be designed around the actual risk rather than assuming any material that fills space provides the same level of protection. Use product geometry to guide the format. Rolls are flexible for wrapping and lining. Pouches and bags speed repeat packing. Sheets create flat separation layers. Loose fill flows around irregular shapes. Foam corners protect selected edges and corners. Specialty anti-static and VCI materials should be chosen only when their specific protection function is needed. Void fill mainly occupies empty space to reduce movement. Cushioning is selected to add protective separation or absorb handling forces around the product. Use enough material to control movement and protect vulnerable surfaces or edges without over-compressing the product or package. No. Product weight, fragility, shape, surface sensitivity, static sensitivity, corrosion risk, and distribution conditions can require different materials. No. Anti-static cushioning can reduce static generation, but more sensitive electronics may require a separate static-shielding package and a controlled ESD process. For important or repeat shipments, test the completed package under conditions that reflect the expected handling and distribution environment. Packaging HERO can help you compare dimensions, material, cushioning level, surface protection, dispensing method, and purchasing quantities for your application.
Product Cushioning & Void Fill for Shipping, Storage & Handling
Shop Cushioning by Material & Function
Air-Cell Cushioning
Foam Products
Kraft Paper
Loose Fill
Cushion Pads
VCI Paper
How to Choose Product Cushioning
Cushioning and Void Fill Are Related but Not Identical
Frequently Asked Questions
What is the difference between cushioning and void fill?
How much cushioning should I use?
Should I use one cushioning material for every shipment?
Are anti-static cushioning products the same as static-shielding packaging?
How do I know whether the package is adequate?
Need Help Building a Cushioning & Void-Fill System?
