So many flutes, how do you choose?
In order to determine which flute is the right flute, we need to understand how a corrugated box is produced. Corrugated is made up of three layers: two linerboards that sandwich the wavy flutes. Corrugated strength is the combination of board grade and the size of the flute. Flutes range from A to F, but the name of the flute is not relative to the flute profile but rather when the flute was developed.
C flute is the most common flute for standard shipping boxes. This flute is the second largest flute, second to A flute. C Flute offers decent printing capabilities as well as good crush resistance and stacking strength.
A flute is the original and the thickest of flutes. This flute offers the greatest cushioning for fragile products. A flute has the least amount of flute contact points.
B flute is the common choice for corrugated mailers. With more flute contact points than C or A flute, B flute offers a good balance of smooth printing surface and strength. B flute was originally developed for shipping canned goods and it is currently used for corrugated mailers and trays.
E Flute is thinner than B flute and is a preferred option of printers for high quality graphics but is not generally used for to protect shipments. E flute can also be a alternative to chipboard folding cartons.
F Flute (micro flute) offers excellent print capabilities and is sometimes used interchangeably with E Flute. F Flute offers the most flutes per linear foot than all flutes.
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| Flute | Flutes/Linear Foot | Flute Thickness | ||
| A Flute | 36 | 1/4" | ||
| C Flute | 39 | 3/16" | ||
| B Flute | 47 | 1/8" | ||
| E Flute | 90 | 1/16" | ||
| F Flute | 125 | 1/32" | ||
