Cushioning and Void Fill Packing Products

No Result Found
Box Measures
Search by Size:
Lx Wx H GO
No Result Found

Product Cushioning and Void Fill for Safer Shipping

Protective packaging works best when each material has a defined job. Cushioning absorbs and spreads impact, surface protection limits rubbing and scuffing, and void fill reduces movement inside the shipping case. Many shipments need more than one of these functions.

Match the Material to the Hazard

Packaging family Best suited to Important buying decision
Air bubble Conforming wrap, impact cushioning and light void fill Cell height, roll width and perforation
Foam Nonabrasive separation, wrapping and surface protection Thickness and format
Kraft and honeycomb paper Blocking, bracing, wrapping and presentation Manual versus dispenser-assisted packing
Loose fill and absorbent fill Irregular voids or application-specific containment Settling, cleanup and material compatibility

Design the Pack as a System

Begin with product weight, fragility, shape and finish. Wrap or separate surfaces first, then use the outer carton and void fill to control movement. Heavy items can migrate through loose material, while sharp corners may puncture a soft wrap; both conditions call for stronger blocking, edge protection or a more structured cushion.

Package dimensions matter as much as material choice. Too little clearance limits cushioning space, while an oversized case consumes more fill and may permit movement. For repeat shipments, test the complete packed case under conditions that reflect handling, stacking and the distribution route.

Frequently Asked Questions

Are cushioning and void fill the same?

Not exactly. Cushioning manages shock around the product; void fill occupies open space to reduce movement.

How much empty space should I leave around an item?

Leave enough clearance for the selected cushion to work without allowing the product to shift excessively.

What protects polished or painted surfaces?

Use a clean, nonabrasive interleaving or wrap material and keep rough blocking materials from direct contact.

Should a finished pack be tested?

Yes. Testing the product, cushion, closure and carton together is the best way to validate a repeatable pack.

Need a More Reliable Protective Pack?

We can help compare cushioning, surface-protection and void-fill options for your product and packing process.

Contact Packaging HERO